IMS B005
Design of a disk
controller board
with drives

_____________________________________________________________________

INMOS Technical Note 15

Pete Moore

February 1987
72-TCH-015-00

Contents

1 Introduction
2 The IMS M212
 2.1 Memory interface
 2.2 Links
 2.3 Disk interface
3 Specification of the IMS B005
4 Design
 4.1 Memory
 4.2 Disk interface
 4.3 Phase locked loop filters
 4.4 System Control
 4.5 Switches, links and clocks
5 Implementation
6 Design summary
 6.1 Using the board
 6.2 Software
A IMS B005 component list and PCB layout
References

1 Introduction

The INMOS transputer is a radical new approach to microprocessor design. To help potential users to understand its operation (and appreciate its performance) a range of evaluation boards have been produced. These allow fast ’hands-on’ experience of the transputer and occam, the concurrent programming language developed by INMOS to fully exploit the parallel processing inherent in the transputer architecture.

The IMS M212 is a 16 bit transputer with a complete on-chip disk controller; on-chip RAM provides up to five sector buffers and the on-chip ROM contains primitives needed for a disk operating system.

The IMS B005 is an extended double eurocard designed to fit into a card frame such as the INMOS transputer evaluation module (ITEM). It has two disk drives (a 20 MByte winchester drive and a 640 Kbyte floppy drive) as well as all the necessary buffering for up to two additional drives, thus relieving the user of the long and expensive task of initial hardware development.

2 The IMS M212

The IMS M212 transputer disk processor is a complete computer on a chip. It has a 16 bit processor (capable of 10 MIPS), 2 KBytes of fast (50ns cycle) on-chip static RAM, two INMOS serial communication links (for external communications), and a programmable external memory interface. In addition to this is a disk controller providing industry standard SA400/ST506 interfaces. The block diagram is shown in figure 1.

IMS M212 block diagram IMS M212 block diagram

Figure 1: IMS M212 block diagram

2.1 Memory interface

The 16 bit multiplexed address/data bus of the M212 allows up to 62 KBytes of byte organised memory, external to the transputer, as well as the 2 KBytes of fast static RAM on the transputer chip itself. The memory map of the M212 is signed, with the internal RAM starting at the most negative address ( Hex 8000 to Hex 87FF ). The external memory starts at Hex 8800. The internal ROM resides at the top of the positive address space ( Hex 7000 to Hex 7FFF), although it may be disabled if the user wishes to use external ROM.

The internal RAM is accessible in one processor cycle (50ns), the internal ROM in three processor cycles.

2.2 Links

All transputer products communicate via INMOS links; these provide point-to-point, full duplex, serial communication using a simple handshake protocol (see reference 1). The link circuit uses a direct memory access (DMA) block transfer mechanism to pass data to and from the transputers memory, and runs concurrently with the processor, thus allowing processing to continue during a data transfer.

The M212 has two serial links for communication with other transputer products and one internal byte wide link to provide communication between the processor and the disk controller hardware. This byte wide channel appears to the processor as a normal link, but it transfers data to the disk controller in parallel, to increase bandwidth.

2.3 Disk interface

The disk controller is designed to connect to industry standard floppy and winchester disk drives with minimal external logic. It has two 8 bit programmable control ports and a 10 bit port for all of the special disk control signals. These are

Vin
Phase Up
Phase Down
Early
Late
Read Data
notWriteData
notWriteGate
notIndex
WriteClock

The two 8 bit ports are used to select drives and heads as well as detection of track0, writeprotect, writefault etc. The M212 is described in detail in the M212 product databook [2].

A full description of the transputer architecture and occam are given in reference [1].

3 Specification of the IMS B005

IMS B005 block diagram IMS B005 block diagram

Figure 2: IMS B005 block diagram

The IMS B005 is designed to exploit all of the features of the M212. In this respect there are three main requirements :

  1. To be capable of controlling up to four disk drives in any combination of winchester or floppy.
  2. To have maximum external memory with the ability to switch between RAM and ROM, or a combination of both.
  3. To be compact (minimum external devices) with two drives (one winchester, one’ floppy) all on the same board.

The INMOS range of evaluation boards are mainly of the extended double eurocard form-factor (8.65” x 9.2”). To enable two drives to be fitted, 3.5” disk drives were used. Currently, a 3.5” winchester drive can store 20 MBytes, and a 3.5” floppy 640 KBytes, of formatted data.

The M212 has programmable I/O ports for selecting drives and heads, but for more than one drive it is necessary to buffer these signals.

External memory is provided in the form of two 32 KByte by 8 devices; these are selected by jumpers to be static RAM or EPROM. There is a wait state generator which is switch programmable to allow for memory devices of various access times.

Signals such as reset, analyse and error to control this and/or other similar boards in a larger system of transputers are controlled from a 96way DIN41612 connector which plugs into the back plane of an ITEM.

4 Design

4.1 Memory

The M212 has a 16 bit address bus which can address up to 62 KBytes of external memory. The data bus is 8 bits wide and is multiplexed with the top 8 bits of the address bus. Word reads and word writes are performed in five processor cycles, as shown in figure 3 and figure 4.

M212 memory timing read M212 memory timing read

Figure 3: M212 memory timing read

M212 memory timing write M212 memory timing write

Figure 4: M212 memory timing write

It is possible to extend the memory interface cycle by inserting extra clock periods. The memory wait pin is sampled as shown in figure 5, and the cycle will be extended if the wait input is high. When the wait input is sampled low, the cycle will continue.

Memory wait states Memory wait states

Figure 5: Memory wait states

The circuit diagram of the memory is shown in figure 6.

IMS B005 memory interface IMS B005 memory interface

Figure 6: IMS B005 memory interface

The RAM devices supplied on the IMS B005 are Hitachi HM62256P-12; these have access times of 120ns It is also possible to use EPROM with this interface if the user wishes to supply a custom program; suitable devices are Hitachi HN27C256G-20, with access times of 200ns.

To enable these, and other manufacturers devices to be used, extra wait states may be inserted by setting switch 1 positions 1 to 3. These select 1 of 8 inputs to the multiplexor IC2; with all inputs low, the inverter multiplexor output (pin 6) is high and the memory interface must wait. The multiplexor inputs are driven by a shift register (IC3) clocked by ProcOlockOut; when its reset input goes high (inverse of notCE) the data (held permanently high) is shifted into the register. Depending on which multiplexor input is selected, it will take between 0 and 7 clock cycles for that input to go high, sending the inverted output low and thus deasserting wait. In this way any number of clock cycles between 0 and 7 may be inserted into the memory cycle at the points shown in figure 5.

The complete switch settings are given in figure 13; the correct access time may be obtained by simply adding the required number of clock periods. With such a simple circuit it is not possible to select a different number of wait states for top and bottom halves of memory; the interface must run at the speed of the slowest device being use.

The top byte of the memory address bus (AD0 - AD7) is latched by ALE (address latch enable) into the F373 (IC8), its output is permanently enabled. The bottom byte of the memory address bus (A0 - A7) connects directly to the memory devices.

The multiplexed memory data bus is driven by IC9 (F245). The direction is controlled by RnotW (buffered by IC4), and the output enable is driven by notCE.

The two links L2 and L3 are used to select RAM or ROM (see figure 7). In the case of RAM AD6 is used as the most significant address bit, for ROM RnotW is used for this purpose.

IC6 is mapped into the positive half of memory by IC5, which propagates notCE when AD7 is low (the enable pin of the memory device is active low). IC7 is fed notCE when AD7 is high, so appears in the negative address space.

RAM/ROM selection RAM/ROM selection

Figure 7: RAM/ROM selection

4.2 Disk interface

The disk drive interface is shown in figure 8.

Disk drive interface Disk drive interface

Figure 8: Disk drive interface

When using more than one floppy disk drive it is standard practice to daisy-chain the signal connectors, terminating the end of the chain. For this reason only one floppy connector (JF) has been provided, although it is possible to control up to four floppy drives if required. Similarly, winchester disk drives have a control port which is daisy chained, hence the single winchester control connector, JW. In addition to this there are four winchester data connectors (JDA to JDD); these connect to one drive each, and are individually terminated inside the drive.

The two 8 bit I/O ports have been assigned to various disk control functions in the on-chip program. Signals that are outputs to the drives are buffered by IC10 and IC11, which are 74LS641-1. Inputs are buffered by IC12, a 74LS645-1. If the M212 is being used to control only a single drive, there is no need to buffer these signals.

There are three switches SW2/1 to SW2/3, shown above IC10 in figure 8. Their function is to enable the M212, on reset, to examine PA4 to PA6 and then boot from floppy or winchester accordingly. The signal lines are held high by resistors (RP3) and pulled low by the switches and resistors (RP2). This arrangement does not compromise signal levels when PA4 to PA6 are used as outputs (in normal use).

The notWriteData signal is buffered by IC4 (and again by IC10 for floppy data) and fed to IC13; this device is a quad differential driver providing balanced signals to each of the four data connectors. The read data from each of the four data connectors is converted to TTL signal levels by the differential receivers of IC14 before being gated by IC15. This device uses the inverted DriveSelected (active low) signals (notFlopInUse for the floppy data) to select the correct read data. Provision has been made for four winchester drives; if all four are to be used then IC16 must be removed and the two links L4 and L5, shown by IC15, must be made.

4.3 Phase locked loop filters

The M212 disk controller has, in addition to its processor clock PLL, two additional PLLs associated with the disk controller logic. These deal with data separation and write data precompensation:

1 Data separation: The data read from the disk is encoded using either FM or MFM techniques, depending on the type of disk and the data rate. A PLL is used to recover the data from the incoming bit stream.
2 Precompensation: When writing MFM data to the inner tracks of a disk the data bits are very close together and the magnetic fields interact during read-back. This distorts the effective position of the stored data on the track. To compensate for this, it is necessary to write certain bits (within a given pattern) early or late, with respect to the normal data position. The actual value of the precompensation is a small fraction of the write clock period; it is obtained by using an analogue delay chain, the control voltage of which is that of a PLL locked to a subdivision of the write clock.

In both cases, the filters required for the PLLs are off-chip to allow for different gain and phase characteristics needed at different data rates. A full description of the PLL filters is given in the M212 manual (reference 2) along with examples of filter component values.

The filters are shown in figure 9. As the winchester and floppy disks have different data rates, two filters are required, and these are switched in using two transistors, Q1 and Q2.

Filter components Filter components

Figure 9: Filter components

4.4 System Control

The board architecture, common to all INMOS transputer evaluation boards, allows any number of boards to be connected together to create a multi-processor system. On each board, the transputer links are brought to the edge connector, and cables are used to interconnect transputers on separate boards.

A number of control signals are also brought to the edge of the board, to provide control over the transputer’s reset, analyse and error functions. The system control signals are standard throughout INMOS transputer evaluation boards, and to understand the needs for the hardware to implement these control lines, the system architecture of the boards needs to be examined. Figure 10 shows how a hierarchical network of boards can be built into a large system.

Hierarchy of board connection Hierarchy of board connection

Figure 10: Hierarchy of board connection

The Up, Down, and Subsystem ports all carry the same control signals. These are

The notReset and notAnalyse signals flow down the system (if the configuration of the system is considered to be as in figure 10), while the notError signal flows upwards. The notAnalyse signal is used to place the system into Analyse mode (see reference 1).

The architecture allows for any board in a chain to act as a master for another chain, allowing large systems to be split up into smaller subsystems, each with its own local controller. If an error occurs in the system, it can be handled by the local controller, without interfering with the rest of the system.

The IMS B005 is designed to be a slave processor within a larger system, and for this reason it does not have a subsystem port. An example configuration of the IMS B005, using other INMOS evaluation boards, is shown in figure 11.

Example system using the IMS B005 Example system using the IMS B005

Figure 11: Example system using the IMS B005

The Down and Up ports on the IMS B005 are implemented as shown in figure 12. The reset and analyse switches (SW4 and SW3 respectively) are situated on the front of the board when it is in a card frame (such as the ITEM). The resistors and capacitors near the switches are simply for debouncing; diode D3 is a protection device, to prevent the board from being powered up with charge remaining on C31, thus ensuring that a power-on reset pulse is always generated. The convention adopted by INMOS for all evaluation boards is to use active-low signals on the ITEM backplane. IC19 and IC20 are used to produce signals of the correct sense for the transputer and to ’or’ the transputers local signals into the chain.

The error pin also drives an LED to indicate that the error has occurred on this board.

Up, Down and Error Up, Down and Error

Figure 12: Up, Down and Error

4.5 Switches, links and clocks

There are several switches which have not been mentioned so far; these are mainly concerned with the M212 functions and are shown in figure 13, along with a description of their effect.

Switches Switches

Figure 13: Switches

The function of the switches is shown in the table below.

SwitchSwitch function OFF ON
1/1 MemWait 1 add 1 T-state add 0 T-states
1/2 MemWait 2 add 2 T-states add 0 T-states
1/3 MemWait 4 add 4 T-states add 0 T-states
1/4 EnablelntROM disabled enabled
2/1 BootFromDisk no auto-boot auto-boot
2/2 BootDriveSelect0add 0 to drive no. add 1 to drive no.
2/3 BootDriveSelect1winchester(drive 1)floppy(drive 3)
2/4 LinkSpeed 20 Mbits/s 10 Mbits/s
2/5 nc - -
2/6 BootFromLink boot from ROM boot from link

The two links do not require buffering, but the link outputs are terminated with 47 ohm resistors. The link inputs are pulled down with 100K ohm resistors to prevent noise on unused links from causing invalid data requests. Inputs are also protected with diodes, as shown in figure 14.

Links Links

Figure 14: Links

The clocks for the board are provided by X1 and X2. X1 is a 20 MHz crystal oscillator with a divider chain, giving 5 MHz as one of its outputs. The M212 requires 5 MHz as an input clock.

Both winchester and floppy write data are derived from an internal write clock, which the M212 generates from its WriteClock input. The frequencies used are 20 MHz (X1) and 16 MHz (X2) respectively, X2 being a single crystal oscillator package. These frequencies are higher than needed for the write clock as they are also used in the generation of write precompensation delays.

The clock circuits are shown in figure 15 and all other circuit components and unused pins are shown in figure 16.

Clocks Clocks

Figure 15: Clocks

Other components Other components

Figure 16: Other components

5 Implementation

IMS B005 component layout IMS B005 component layout

Figure 17: IMS B005 component layout

The IMS B005 is a four layer printed circuit board (PCB) measuring 8.65” by 9.2” (extended double eurocard form-factor). The two disk drives are mounted on the board as shown in figure 17. Provision has been made for mounting two types of winchester drive and two types of floppy drive in either position, thus it is possible to replace the floppy drive with a second winchester drive if required by a specific application. The drives used on the IMS B005 are as given below, although other manufacturers drives are compatible.

Winchester driveFloppy drive
NEC D3126 NEC FD1035
Olivetti HD352 TEAC FD35F

With such a large mass on the board it is necessary to use a metal plate on the solder side of the board for strength. Also, to improve rigidity when used in a card frame, top and bottom brackets were fixed to the exposed sides of each drive such that they locate with adjacent guides in the card frame. It is recommended that the board be mounted vertically due to its high weight.

All disk drives are very sensitive to movement and vibration. In particular, excessive shocks should be avoided. It is not advisable to remove the board with power connected, as the disk is still spinning and a head crash may occur.

The area under the two drives has an isolated Vcc plane (tied to ground) to enable extra mounting holes to be drilled should the user wish to use drives other than those recommended.

All connectors are as close to the drive connectors as possible, keeping the cables short and neat.

6 Design summary

The IMS B005 demonstrates the ease with which the M212 can be interfaced to disk drives. The interface requires only a small number of external devices (about 20 ICs) to implement a full four drive controller with external memory and backplane interface, and this fits into a board area of less than 5” by 2”.

Specific user applications may not need all of this additional circuitry; indeed it is possible to control a single floppy using just the M212 (a single winchester drive would require an 8 pin differential driver/receiver package).

6.1 Using the board

The board may be configured to boot from one of its drives by setting the switches. The board is supplied with a test disk and the settings required to boot from this floppy are detailed below. Alternatively, the M212 may be booted from a link, as with other transputer devices. It is likely that the IMS B005 would be used to boot itself from a disk and then pass boot code from that disk to the rest of the transputer system via links.

SW1/1OFF
SW1/2ON
SW1/3OFF
SW1/4ON
SW2/1ON
SW2/2OFF
SW2/3ON
SW2/4OFF
SW2/5ON
SW2/6OFF

The use of a head ’parking’ track during transit is highly recommended, to avoid any possible damage to data tracks.

6.2 Software

The on-chip ROM contains primitive disk routines for a disk operating system. These are fully documented in the M212 user manual (reference 2); users may choose to expand these routines for specific applications and store them in EPROM, or simply send them as a boot program down a link.

A IMS B005 component list and PCB layout

Component list:

ICs

QTY

IC1

IMS M212

(1)

IC2

74F251

(1)

IC3

74F164

(1)

IC4,IC18,IC19

74F04

(3)

IC5,IC17

74F00

(2)

IC6,IC7

62256LP-10 (or 27256)

(2)

IC8

74F373

(1)

IC9

74F245

(1)

IC10,IC11

74LS641-1

(2)

IC12

74LS645-1

(1)

IC13

26LS31

(1)

IC14

26LS32

(1)

IC15

74F64

(1)

IC16

74LS14

(1)

IC20

74HCT132

(1)

IC21

74F74

(1)

LEDs

QTY

LED1,LED2

Green (RS 588-342 or equiv)

(2)

LED3

Yellow (RS 588-358 or equiv)

(1)

Crystals

QTY

X1

16 MHz oscillator

(1)

(Euroquartz XO-1 100 or equiv)

X2

5 and 20 MHz oscillator

(1)

(Euroquartz XO-430P 1.25MHz)

X2 is available from Euroquartz by special
order, pin2 connected to 20 MHz.

Switches

QTY

SW1

4 way DIL SPST (STC 63-20151 F)

(1)

SW2

6 way DIL SPST (STC 63-20152B)

(1)

SW3

SPDT biased (CK T108)

(1)

SW4

SPST push to make (CK TP1 1)

(1)

IC Sockets

QTY

14 pin (0.3” turned pin)

(10)

16 pin (0.3” turned pin)

(3)

20 pin (0.3” turned pin)

(5)

28 pin (0.6” turned pin)

(2)

84 pin PGA (hole in middle for R33/C8)

(1)

Diodes

QTY

D1,D2

IN6263 or 6v8 Zener

(2)

D3

IN4148

(1)

Transistors

QTY

Q1,Q2

SD214E Mosfet or equiv

(2)

Resistor networks

QTY

RP1,RP6,RP7

4K7 8 pin 7R SIL

(3)

RP2

1K 8 pin 713 SIL

(1)

RP3

22K 8 pin 7R SIL

(1)

RP4

220R 8 pin 7R SIL

(1)

RP5

330R 8 pin 7R SIL

(1)

All resistor packs to be the same make and colour.

Resistors

QTY

R1,R2,R3,R4,R25

4K7

(5)

R5

680R

(1)

R6,R11,R13,R15,R23,R24

330R

(6)

R7

22K

(1)

R8

18K

(1)

R9,R10

10R

(2)

R12

1K8

(1)

R14,R18,R34,R35

100R

(4)

R16,R17

220R

(2)

R19,R20,R26,R27

100K

(4)

R21,R22

47R

(2)

R32,R33

1K

(2)

All resistors are 1/8W metal film or carbon composite
10% tolerence
Note R35 marked ’R3R’ on silk screen.

Capacitors

QTY

C28,C29,C31

10uF 25V Tantalum

(3)

C30

1uF 10V Tantalum

(1)

C11

10nF (STC 17317A)

(1)

C12

150p (STC 17299F)

(1)

C13

6n8 (STC 43008F)

(1)

C14

47n (STC 17319H)

(1)

C15

330p (STC 17303B)

(1)

C16

1nF (STC 17306G)

(1)

C11 to C16 inclusive are 5mm pitch radial ceramic
C11,C12,C14 to C16 are Vitramon VK series (STC)
C13 is STC8113 series (STC 43008F)

C1-C10,C17-C27,C32-C34

100nF multilayer ceramic

(24)
All are radial with the following pitches:
4mm (2), 5mm (11), 7mm (9), 9mm (1)

Headers

QTY

JDA,JDB,JDC,JDD

20way header(VERO 901-71295G)

(4)

JF,JW

34way header(VERO 901-71298J)

(2)

L1,L2

6way header(VERO 901-71292E)

(2)

Links

0.1” links (RS 334-561)

(4)

Headers may be obtained in longer strips and split as required.

Plug/sockets

QTY

Floppy power

4way (Amp P/N 171826-4)

(1)

Winnie power

4way (RS 471-430)

(2)

Backplane

64way a/c DIN41612(RS 471-452)

(1)

Cables

QTY

Floppy power

4way plug (AMP P/N 171822-4)

(2)

Pins loose (AMP P/N 170204-2)

(8)

Pins strip (AMP P/N 170262-2)

Winnie power

4way socket (RS 471-424)

(2)

Floppy power con made up with 16/0.2mm (0.5 square mm) cable
Winnie power con made up with 32/0.2mm (1.0 square mm) cable

Floppy signal

34way IDC (RS 474-322)

(2)

Winnie Data

20way IDC (RS 474-300)

(1)

20way IDC edge (RS 471-266)

(1)

Winnie ctrl

34way IDC (RS 474-322)

(1)

34way IDC edge (RS 471-288)

(1)

All IDC connectors use ribbon cable (RS 360-122 or RS 360-166)

Screws

QTY

8mm length 6-32 UNC pan head

(6)

7mm length 4-40 UNC pan head

(6)

7mm length M3 pan head

(6)

PCB

QTY

221-CBRD-037-01

(1)

PCB layer 1 - component side PCB layer 1 - component side

Figure 18: PCB layer 1 - component side

PCB layer 4 - solder side PCB layer 4 - solder side

Figure 19: PCB layer 4 - solder side

IMS B005 component ident IMS B005 component ident

Figure 20: IMS B005 component ident

IMS M212 pinout IMS M212 pinout

Figure 21: IMS M212 pinout

References

[1]   Transputer reference manual. Published by INMOS Ltd.
Document number 72-TRN-006-02

[2]   M212 reference manual. Published by INMOS Ltd.